Technical Note

Why Thermal Shock Has Three Numbers: 280, 205, 166

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Last updated: 2026-11-05

Bottom line. Look up thermal shock for borosilicate 3.3 and you will meet three different figures — 280 °C on our Glassware page, 205 °C from a journal paper, and about 166 °C in an encyclopaedia entry. They do not contradict each other; the conditions differ — different formulation, different specimen, different test method. They are therefore not directly comparable, and none of them is an operating permit for a particular vessel.

[!] Every figure here comes from published literature or our own existing pages — not from RichTech measurements. Sources are listed at the foot of the page.

1. Three numbers, three sets of conditions

SourceValueConditions
Our Glassware page (page states data based on ISO 3585) 280 °C Material-level nominal value; test method not stated — refer to product documentation
Bulletin of the Chinese Ceramic Society, 2025, 44(7): 2647-2655 (DOI: 10.16552/j.cnki.issn1001-1625.2024.0974) 205 °C That paper's specific formulation: SiO₂ 82.7 / B₂O₃ 12.2 / Na₂O 4.0 / CaO 1.1 (mol%), with α = 3.33×10⁻⁶ °C⁻¹ for that formulation
English encyclopaedia entry, "Borosilicate glass" about 166 °C (330 °F) General narrative, no test conditions given; background only

To be precise: 280 is a material-level nominal figure (our Glassware page, stated as based on ISO 3585, with no test method given); the paper's 205 applies to that paper's specific formulation; the encyclopaedia's 166 is general narrative. The conditions differ, so they cannot be compared directly.

2. Where the difference comes from

(a) Different formulation, slightly different expansion

The paper's formulation has α = 3.33×10⁻⁶ °C⁻¹ — very close to the nominal 3.3 but not identical. A small difference in expansion shifts the calculated ΔT appreciably.

(b) Different specimen thickness and geometry

What a piece of glass can actually survive depends on the internal temperature gradient. A thick-walled item has a larger gradient across its wall and cracks more readily for the same material; a thin-walled item performs better thermally but has lower mechanical strength and is more fragile. These are two different failure modes.

(c) Different test methods, which are not interchangeable

Three methods are common, and their results cannot be converted into one another:

  • Water quench: heat, plunge into water, record the largest differential survived
  • Air quench: cool with a cold gas stream
  • Calculation: estimate from strength, Poisson ratio, expansion coefficient and elastic modulus

Calculation uses theoretical strength. Real components carry scratches and microcracks, so their strength is usually below the theoretical value — which makes a calculated ΔT either optimistic or conservative depending on the strength value chosen.

(d) Surface condition

A new item and a scratched old one differ greatly in thermal-shock tolerance — surface microcracks are where cracks start.

3. How to use this in practice

  1. Do not treat a literature ΔT as an operating permit. It is a material-level general value, not the limit of any particular vessel.
  2. Leave margin. If your process differential approaches half the literature figure, that already warrants caution.
  3. Check the specific product page. The same material in different wall thicknesses behaves differently.
  4. Do not conflate "sudden differential" with "continuous service temperature". The first is resistance to instantaneous hot-cold cycling; the second is a sustained high-temperature limit — two different concepts (see related reading).

FAQ

So is 280 correct?

It is within the usual range for this material and is a material-level nominal value. Treating it as "any 3.3 vessel will take 280 °C" goes beyond what it means — our Glassware page states it as based on ISO 3585, with no test method given.

Why does the paper only give 205?

Because that paper measured its own formulation and reported that formulation's expansion coefficient. The figure holds for that formulation; it cannot be transferred directly to another manufacturer's product.

How do I know the margin for my vessel?

Ask the supplier for product-specific test evidence, not material-level general data. This is also why we do not publish a single site-wide "continuous service temperature".

Which of the three is the most conservative?

They cannot be ranked that way. A larger or smaller number does not equal more or less conservative — even the test methods may differ. The conservative approach is to leave margin in your process, not to pick one number as a limit.

Related reading

  • What 280°C thermal shock actually means
  • Borosilicate 3.3 full technical specifications
  • Why glass resists acid but not alkali

Sources

Figures here come from published literature and our own existing pages, not from RichTech measurements.

  1. Our Glassware page (page states "data based on ISO 3585"; 280 °C is a material-level nominal value, test method not stated)
    https://www.rich-labtech.com/glassware-en.html
  2. SHAN Chuanli, KE Zhenkun, HAO Mengyao, SHI Lifen, WANG Pingping, NI Jia. Effects of B2O3 and Al2O3 on Glass Network Structure, Thermal Properties, and Thermal Safe Performance of Borosilicate Glass. Bulletin of the Chinese Ceramic Society, 2025, 44(7): 2647-2655. DOI: 10.16552/j.cnki.issn1001-1625.2024.0974
    http://gsytb.jtxb.cn/CN/10.16552/j.cnki.issn1001-1625.2024.0974
  3. Wikipedia: Borosilicate glass (CC BY-SA; the entry carries multiple citation-needed tags, background only)
    https://en.wikipedia.org/wiki/Borosilicate_glass
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